1) Brand placement on product
- Wood branding: CO₂-laser burn on underside/edge, CNC relief logo, hot-stamp on leather pulls, screen/UV print on back panels, inlay medallions (brass/bone/resin).
- Metal branding: laser etch on frame legs, silk-screen on powder-coated parts, riveted nameplates, cast badges for bases.
- Soft parts & accessories: woven labels on cane/webbing, stitched leather tabs, embossed gift tags, debossed care/warranty card.
- Hidden traceability: micro-etch/inkjet lot code on inner rails for QA.
Artwork specs: vector (AI/EPS/PDF), fonts outlined; min line width wood 0.2 mm, metal 0.3 mm; recommended logo zone ≥ 12×12 mm; supply Pantone references for spot colours.
2) Finish & collection consistency
- Stain control: finish drawdowns + ΔE ≤ 2.0 to master chip; gloss tolerance ± 3 GU (10/20/30/60).
- Grain & veneer: book/quarter match maps; edge-lipping colour matched; orientation callouts on doors/drawers/tops.
- Metal frames: powder-coat RAL control; texture (fine/matte) locked; weld grind + radius standards for hand feel.
- Series language: common pulls/knobs, leg geometry, colour bands & icon set across cartons for a cohesive family on the shelf.
3) Retail & D2C pack architectures (choose per SKU)
- KD / Flat-pack (most furniture):
- Components poly-bagged, edge-protected, separated by corrugate/honeycomb pads.
- Hardware kit in labelled polybags (A/B/C…), blister or carton with +2% spares; Allen key & tool list included.
- Assembly manual (pictorial) + QR to video; “Open this first” red pouch.
- Box carries “Box x of y” for multi-carton sets (e.g., bed head/rails/slats).
- Components poly-bagged, edge-protected, separated by corrugate/honeycomb pads.
- Pre-assembled (small case goods/chairs):
- Foam-in-place/EPE blocks, corner boards, anti-scuff non-woven bag; strap-ready master.
- Foam-in-place/EPE blocks, corner boards, anti-scuff non-woven bag; strap-ready master.
- Club & store displays:
- Printed shelf panels with lifestyle imagery, call-outs (solid wood/KD/soft-close).
- Printed shelf panels with lifestyle imagery, call-outs (solid wood/KD/soft-close).
- Smalls & accents (shelves/hooks/trays):
- SRP/PDQ trays with tear-away fronts; blister cards for hooks/knobs.
- SRP/PDQ trays with tear-away fronts; blister cards for hooks/knobs.
Print options: CMYK or Pantone spot, kraft/white/duplex, soft-touch/linen varnish, hot-foil on giftables, soy inks on FSC boards (see Sustainability tab).
4) Protection inside the box (by material)
- Wood surfaces: non-woven bag + foam sheet + corner/edge protectors; top & face kept off walls with honeycomb spacers.
- Metal frames: EPE sleeves + plastic caps on sharp ends; anti-rust oil wipe or VCI paper for long transits.
- Glass/stone inserts: separate inner with die-cut foam, gasket rings, corner guards; “Do not lift by top” pictos.
- Mirrors/doors: H-guarders + diagonal strap; handle/hinge protectors.
- Moisture control: silica gel sized to pack volume; anti-mould sachets (DMF-free).
- No metal-on-wood contact anywhere in pack to prevent transit burnishing.
5) E-commerce & SIOC readiness
- ISTA 3A / 6-Amazon pack designs for parcelable SKUs; heavy-bulky protocol for >31.5 kg.
- 10-drop test & compression/BCT checks; drop-test video on request.
- Volumetric optimisation: dielines tuned to courier tiers; flat-pack density models for 40HQ fill.
- Return-friendly: reseal strip, inner repack map, spare hardware pouch.
6) Master carton & palletisation
- Cartons: 5-ply BC-flute (ECT 44) for standard; tri-wall or reinforced corners for heavy tops.
- Weight targets: parcel ≤ 30–35 kg per carton; apply Team-Lift / Two-Person Lift labels when above.
- Marks: SKU, finish/colour, dims, GW/NW, “This Side Up”, “Do Not Clamp”, COO, barcodes (unit & master).
- Pallets/containers: no overhang; corner boards + straps + stretch wrap; slip-sheets for glass/stone; container lashing & desiccants; ISPM-15 pallets for export.
7) Barcodes, labels & store requirements
- UPC-A / EAN-13 on unit + master; ISO/IEC 15416 grade B or better.
- Marketplace: FNSKU/ASIN, carton IDs, transparency codes (if used).
- Safety/warnings (as applicable): tip-over hazard & wall-anchor label for dressers/wardrobes; small-parts warning for hardware bags; load/weight icons for shelves.
- Country-of-origin printed or branded on product & carton.
8) Manuals & brand collateral
- Pictorial assembly manuals (multi-language, tool call-outs, step-checks, torque hints), A4/A5; QR to 60–90s video.
- Care guides: wood care (sunlight/heat/humidity, cleaning), metal frame care, levelling feet usage.
- Warranty & contact card: scan-to-register, spare-parts request QR.
- Collection story: short copy on Jodhpur craft, kiln-drying & joinery—optional but high impact.
9) Ready-to-use pack templates
- Dining Table KD (2 cartons): Tops 1× flat pack + legs/frame 1×; honeycomb pads; hardware pouch; 5-ply BC.
- Sideboard (KD, 1–2 cartons): RTA body with labelled parts; drawer/door hardware sub-kit; corner boards.
- Bed (3 cartons): headboard, rails, slats; strap-friendly masters; wall-anchor kit in red bag.
- Wall Shelf (SRP): printed SRP tray + belly band; template sheet for wall drilling.
- Chair/Stool (pre-assembled): foam-in-place + non-woven bag; “nest-two” carton to save DIM.
10) Timelines & deliverables
- Dieline & pack consult: 48–72 h from brief.
- Artwork pre-flight & colour proofs: 24 h.
- Printed box + fit/ISTA sample: 7–14 days.
Pre-shipment pack file: labels, barcodes, ship marks, assembly manual, drop-test report.