LED Lighting & Drivers — fixtures • housings • control gear

Industries we serve

Why India for LED builds: India combines large die-casting/fabrication bases for housings with a mature BIS Compulsory Registration Scheme (CRS) covering LED luminaires (fixed, recessed, street, flood, emergency) and LED controlgear (drivers). That means you can spec to IEC/IES and receive India-issued registrations out of the box.

What we source & build

  • Drivers (controlgear): constant-current/constant-voltage, dimming (0–10 V, DALI), surge-hardened SKUs, high PF/low THD designs to IS 15885-2-13 / IEC 61347-2-13.
  • Luminaires: fixed general-purpose, recessed, street/area, flood, emergency; optical control (lenses/reflectors), thermal stacks, IP/IK-rated enclosures. (CRS covers IS 10322 Part 5 Sections 1/2/3/5/8 for these families.)
  • Housings & hardware: pressure die-cast Al, extrusions, stamped/heavy-gauge sheet, toughened glass/PC diffusers, gasket systems, marine-coat options.

The standards buyers expect (we build and test to these)

Safety & product standards

  • LED drivers: IS 15885-2-13 (safety of electronic controlgear for LED modules). Reviewed in 2024.
  • Luminaires: IS 10322 series (Part 1: general tests; Part 5/Sections for fixed, recessed, street, flood, emergency).
  • Photobiological safety: IS 16108 / IEC 62471; India has accredited capability (CPRI photobio lab, Bengaluru).

Performance & life evidence

  • LM-79 photometry for complete luminaires/lamps (latest ANSI/IES LM-79-24).
  • LM-80 (LED package/module lumen/color maintenance) + TM-21 life projections (L70/L80 claims).

Ingress, impact & environment

  • IP ratings per IEC 60529; IK impact per IEC 62262 (for vandal/industrial duty).

EMC & surge immunity

  • Emissions: CISPR 15 (limits/methods for lighting equipment).
  • Immunity: IEC 61547; surge testing per IEC 61000-4-5 (levels per project class).

India-specific energy label (for lamps)

  • For self-ballasted LED lamps, BEE Star Label applies (efficacy-based; schedule published; currently mandated for this category). (Not applicable to most luminaires.)

Our test & documentation pack (you get this with samples and each lot)

  1. Design & safety file
    IS 15885-2-13 driver safety checklist; IS 10322 Part 1 + relevant Part 5 section matrix; component compliance (connectors, cords, fuses).
  2. Photometry & life
    LM-79 report (luminous flux, efficacy, CCT, CRI, distribution); LED vendor LM-80 + our TM-21 projection summary (L70/L80).
  3. EMC & surge
    CISPR 15 emission results; IEC 61547 immunity summary; IEC 61000-4-5 surge pass levels and topology (MOV/TVS/CM choke).
  4. IP/IK & environmental
    IP test results to IEC 60529 and (where specified) IK per IEC 62262; thermal verification at Ta, Hi-pot & ground continuity.
  5. Photobiological safety
    Risk-group evaluation to IS 16108/IEC 62471 via accredited Indian lab (e.g., CPRI).
  6. CRS (India)
    BIS-CRS registration support for the covered models (Fixed, Recessed, Street, Flood, Emergency luminaires; LED drivers).

How IndiaUnbox de-risks your LED program

  • Spec → BOM optimization: driver PF/THD targets, surge class by geography, optics (lens vs reflector), thermal path (MCPCB/slug, TIM), coating stack by ISO 12944 environment where required.
  • Right factories: CRS-experienced luminaire lines; driver plants with automated ATE/ICT/burn-in; housing vendors (PDC + machining + powder/Anodize).
  • Samples → approvals: EVT/DVT builds with LM-79 and EMC packs; pilot run with IP/IK and reliability (ISTMT, on/off cycling).
  • Compliance for each market: BIS-CRS (India), LM-79/EMC packs for DLC/CE/UKCA routes, BEE for lamp SKUs; photobiological risk-group labelling.
  • Cost & continuity: multi-source LED/driver options; VA/VE on heat sinks, optics, and PCB layer counts; yield dashboards from ICT/ATE.

Suggested stat badges for the page

  • BIS-CRS covers LED drivers and multiple luminaire families (Fixed/Recessed/Street/Flood/Emergency).
  • Driver safety: IS 15885-2-13, India adoption of IEC 61347-2-13 (reviewed 2024).
  • Performance evidence: LM-79 photometry + LM-80/TM-21 life projection are the global proofs lighting buyers ask for.
  • EMC ready: CISPR 15 emissions + IEC 61547 immunity, with surge to IEC 61000-4-5.
  • Photobiological safety: IS 16108/IEC 62471 capability available in India (CPRI).

Bottom line: With IndiaUnbox, your LED drivers and luminaires arrive CRS-ready for India and standards-proof globally—LM-79 tested, LM-80/TM-21 backed, EMC/surge verified, IP/IK rated, and documented so your QA and regulatory teams can green-light production without friction.

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