What we source
- Pouches: stand-up (doy), side-gusset/quad-seal, 3-side/4-side seal, spouted, retort (121–135 °C), zipper/slider, wicketed, shaped, coffee (one-way valve), child-resistant
- Rollstock & Laminates: surface/reverse print films; mono-PE/PP recyclable, PET/PE, PETmet/PE, PA/PE, Alu-foil laminates; VFFS/HFFS compatible
- Labels: pressure-sensitive (film/paper), wrap-around, shrink sleeves; linerless (DT/TT for logistics & weigh-scale)
Specs & options
- Structures & barriers: PE/PE (recyclable), BOPE/PE, BOPP/CPP, PET/PE, PET/Alu/PE, PA/PE; EVOH or Alu for OTR/WVTR targets
- Print: Rotogravure (up to 10c), CI-flexo (8–10c), digital (short runs/VDP); matte/gloss, soft-touch, cold foil, spot/overall varnish
- Features: laser score, tear notch, euro-slot, punch handles, press-to-close zip, sliders, spouts (8.6/10/16 mm), degassing valves, anti-counterfeit (microtext/QR)
- Labels (PS): face stocks—PE/PP/PET film, coated/uncoated papers; adhesives—permanent, removable, wash-off; cores 76 mm; slit widths 25–1,000 mm
- Linerless: silicone bands + patterned adhesive; 40–60% more labels/roll; compatible with major DT printers
Performance & testing
- Barrier: OTR (ASTM D3985), WVTR (ASTM F1249) to spec
- Mechanical: dart impact (ASTM D1709), puncture (ASTM F1306), bond strength (ASTM F904), COF (ASTM D1894)
- Seals: seal strength (ASTM F88), burst (ASTM F2054), leak (ASTM F2096); retort/boil simulation as required
- Print: ΔE color tolerance, registration, rub/scuff; label adhesion & peel
Compliance & safety
- Food contact: US FDA 21 CFR 170–189, EU 1935/2004, EU 10/2011 for plastics; migration (overall/specific) via NABL/ISO 17025 labs
- BPA-NI, phthalate-free where applicable; low-migration inks (per brand owner guidance, e.g., Swiss Ordinance lists)
- Claims support for recyclability (mono-material PE/PP), PCR content documentation, and EPR labeling (region-specific)
Sustainability paths
- Mono-PE/PP structures for store-drop/curbside schemes (market-dependent)
- Down-gauging & high-yield films; water-based inks/primers; solvent-recovery lines
- Linerless labels to cut liner waste and freight
Typical MOQs & lead times (guidance)
- Gravure/flexo pouches & rollstock: 10k–50k pcs (or meters); new cylinders add 7–10 days; production 2–4 weeks
- Digital short runs / pilots: 500–5,000 pcs; 7–12 days
- Labels (PS): 5k–20k per SKU; 1–3 weeks
(Varies by structure, print passes, features, and season.)
RFQ checklist (copy-paste)
- Product & fill method (VFFS/HFFS/manual), net weight/volume, shelf-life target
- Pouch/label size (finished W×H×G), rollstock web width & core/OD
- Material preference or barrier targets (OTR/WVTR, light/grease resistance)
- Print: colors (Pantone/CMYK), artwork/dieline, finish (matte/gloss/spot)
- Features: zipper/slider, valve, spout size/position, laser score, hang holes
- Sterilization: retort/boil/pasteurization (time/°C) or hot-fill specs
- Label details: face stock, adhesive (perm/removable/wash-off), application temp/surface
- Annual volume, order splits, target MOQ per SKU
- Compliance needs (FDA/EU), sustainability (mono-material, PCR%), country of sale
- Delivery terms, ship-to, and test plan (F88/F2054/OTR/WVTR/ΔE)
QC playbook (DUPRO + PSI)
- Verify film spec & laminate sequence; bond strength & COF within spec
- Seal integrity (F88), burst/leak checks, spout/zipper functionality
- Dimensional & gusset tolerances; print ΔE and register; label adhesion & die-cut accuracy
- Retort/hot-fill trials (where applicable) and aging studies
Cost drivers
Resin/foil choice & thickness, barrier level (EVOH/Alu), print process & passes, cylinders/plates, reclosable features, waste on complex dielines, and freight (cube/weight).
Why India for flexibles & labels
- Modern gravure/CI-flexo & solvent-less lamination lines across Gujarat, Maharashtra, NCR, TN
- Fast cylinder making, competitive lead times, strong QA + accredited migration testing
- Growing capability in mono-material recyclable structures and linerless label lines
Natural cross-sells
Carton outers, inserts, leaflets, tamper-evident seals, shipper labels, and e-com SIOC-ready outer packs.
