Plastics & Packaging — Daman, Silvassa & Vapi (DDNH/Gujarat)

India’s Export Ready Clusters

Snapshot

Why Daman–Silvassa–Vapi is iconic:
The Daman, Silvassa (Dadra & Nagar Haveli), and Vapi (Gujarat) industrial belt is India’s largest hub for plastic processing, packaging solutions, and industrial polymers. Strategically located along the Western Industrial Corridor, it supplies high-quality flexible packaging, rigid containers, injection-molded products, and industrial plastic components to FMCG, pharma, automotive, and export markets.

Industrial edge:

  • Hosts thousands of MSMEs and large packaging companies including Uflex, Huhtamaki PPL, Amcor, and Constantia Flexibles.
  • Access to raw materials from Reliance Jamnagar (polypropylene, polyethylene) and IOCL petrochemical hubs.
  • Dedicated clusters for extrusion, blow molding, injection molding, laminates, and BOPP/CPP films.
  • Exports packaging products to over 50 countries via Nhava Sheva (JNPT) and Hazira ports.

Scale:
Over 5,000 processing units, producing 70%+ of India’s packaging laminates and a major share of injection/blow-molded containers.

Product Range

CategoryKey Products
Flexible PackagingBOPP/CPP films, PET films, laminates, pouches, shrink sleeves
Rigid PackagingHDPE/PP containers, bottles, drums, jerry cans
Industrial PlasticsInjection/blow-molded parts, automotive components, crates
Pharma PackagingBlister packs, HDPE bottles, caps & closures, strip foils
FMCG PackagingSachets, labels, stand-up pouches, zipper bags
Recyclable & SustainablePCR (Post-Consumer Resin) products, biodegradable films
Packaging MachineryExtruders, molding machines, printing and lamination equipment

Cluster Strengths

FeatureDetails
India’s Plastics PowerhouseOver 5,000 units specializing in packaging & plastics
Proximity to Petrochemical HubsAccess to PP, PE, PET feedstock from Jamnagar, Dahej, Hazira
Export-OrientedStrong supply chain to FMCG, pharma, and industrial sectors worldwide
Integrated EcosystemTool rooms, testing labs, mold-making, design centers
Skilled Workforce100,000+ skilled operators and technicians
Government IncentivesDNH/UT industrial policy, GST exemptions for certain categories

Materials & Sustainability

Key Inputs: Polypropylene (PP), polyethylene (PE), PET, PVC, masterbatches, inks, laminates, barrier films.

Sustainability Edge:

  • Industry-leading plastic recycling initiatives with 20–50% PCR integration in packaging.
  • Bio-based and compostable plastics development supported by CIPET and R&D labs.
  • EPR (Extended Producer Responsibility) frameworks implemented for FMCG packaging.
  • Waste segregation and closed-loop systems in industrial parks.

Cluster Infrastructure

  • Industrial Estates:
    • Silvassa Industrial Estate (DDNH)
    • Vapi GIDC (Gujarat) – India’s largest plastic processing hub
    • Daman Industrial Area – printing, lamination & flexible packaging hub
  • Institutions:
    • CIPET (Central Institute of Plastics Engineering & Technology), Valsad
    • Packaging research labs (Indian Institute of Packaging – IIP Mumbai proximity)
  • Connectivity:
    • Nhava Sheva (JNPT), Hazira ports for exports
    • National Highway 48 (Western Industrial Corridor)
    • Mumbai Airport (~150 km) for air freight

Compliance & Certifications

  • ISO 9001, ISO 14001, ISO 45001-certified manufacturing plants
  • ISO 22000, BRCGS Packaging, and HACCP certifications for food-grade packaging
  • CE, FDA, and EU compliance for pharma packaging exports
  • ASTM and BIS standards for film and laminate quality
  • NABL-accredited testing facilities for migration, barrier, and tensile testing

Production Timelines & MOQs

Product TypeSampling Lead TimeBulk Lead TimeMOQ Guidance
BOPP/CPP/PET Films1–2 weeks3–5 weeks1–5 MT per SKU
Laminates & Pouches1–2 weeks4–6 weeks50,000+ pcs per SKU
HDPE/PP Rigid Containers1 week3–5 weeks10,000+ pcs per design
Pharma Blister Packs1–2 weeks4–6 weeks50,000+ cavities per SKU
Industrial Molded Components2 weeks5–7 weeks5,000+ pcs per SKU

Branding & Packaging

  • Branding:
    • QR-coded labels, tamper-proof holograms, anti-counterfeit features for FMCG/pharma
  • Packaging:
    • Film rolls in export cartons
    • HDPE/PP containers palletized and shrink-wrapped
    • Flexible packaging packed in moisture-resistant corrugated boxes

Quality Control (IndiaUnbox Protocol)

  • Tensile strength, puncture resistance, and barrier property testing for films
  • Migration and leachability testing for pharma-grade packaging
  • EPR-compliance documentation for FMCG clients
  • SGS, Intertek, and BV third-party QC for global buyers
  • ISTA-certified testing for packaging durability in shipping

Price Drivers

  • Polymer feedstock prices (PP, PE, PET) tied to crude oil markets
  • Printing, lamination, and ink complexity for branding
  • Food/pharma-grade compliance costs (FDA/BRC certifications)
  • Packaging design customization (tooling, molds)
  • Freight and container shipping costs for bulky packaging materials

Buyer Confidence Signals

  • Daman–Silvassa–Vapi is India’s largest plastic processing and packaging hub, serving FMCG, pharma, automotive, and industrial supply chains.
  • Cluster offers end-to-end packaging solutions: film extrusion, molding, printing, lamination, and logistics.
  • Home to global leaders like Huhtamaki, Uflex, Amcor, and Constantia, ensuring world-class quality.
  • Proximity to JNPT and Hazira ports offers competitive shipping for exports.

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