What we source
- RSC shipper boxes, half-slotted/overlap, telescopic, heavy-duty export cartons
- Mailer & e-commerce boxes (self-seal + tear-strip; SIOC-ready)
- Shelf-ready/PDQ trays, die-cuts, partitions/dividers, corrugated fitments
- Litho-laminated premium cartons; folding cartons (FBB/SBS/duplex) for retail packs
Specs & options
- Board & flutes: Single (E/B/C), Double (EB/BC/AC), Triple (custom)
- Grades: ECT 26/32/44/51/61+ or Mullen 125–350# (region-equivalent)
- Paper: Recycled/test liner, virgin kraft liner, specialty white top; typical 120–300 GSM mixes
- Printing: Flexo (1–4c HQPP), litho-lam (photo-grade), digital (short runs/variable)
- Finishes: Aqueous/varnish, anti-scuff, moisture-resist, inside print, QR/Barcodes
- Features: Crash-lock, peel-n-seal, tamper-evident tapes, easy-open, perforations
Testing & performance
- ECT/BCT (compression), Mullen (burst), Cobb (water), drop & vibration (ISTA 1A/3A/6-Amazon for SIOC), humidity conditioning.
- Color/print: registration, density, and ΔE checks for branded packs.
Compliance & sustainability hooks
- FSC/PEFC chain-of-custody (on request)
- TPCH/CONEG heavy-metal limits for inks/varnishes
- Food-contact packs: FDA 21 CFR 176.xx / EU 1935/2004 / BfR XXXVI (where applicable)
- E-commerce: Amazon SIOC/FFP design + ISTA 6-Amazon protocols
- Recyclability labels and recycled-content claims (evidence on file)
Typical MOQs & lead times (guidance)
- Flexo corrugated: 1,000–5,000 pcs; first order 2–3 weeks, repeats 7–14 days
- Litho-lam premium: ≥2,000 pcs; 3–4 weeks
- Digital corrugated/folding carton pilots: 100–1,000 pcs; 7–10 days
(Actuals vary by size, board grade, print passes, and peak season.)
RFQ checklist (copy-paste into your brief)
- Internal product + ship weight per box
- Box style & internal L×W×H (mm) + stacking height/pallet pattern
- Board target (ECT/Mullen or GSM mix) & flute preference
- Print details (sides, Pantones, coverage), dieline/artwork
- SIOC/ISTA test requirement (yes/no) & lane (air/ground/sea)
- Finish/coating, special features (tear-strip, self-seal, SRP)
- Annual volume, order splits, desired MOQ per SKU
- Sustainability (FSC, recycled-content %) & labeling needs
- QA plan (incoming ECT/Mullen, color ΔE, dimensional tolerance)
- Delivery terms & ship-to(s)
QC playbook (DUPRO + PSI)
- Verify board construction (ply, flute profile, GSM), glue/pin adhesion, score & die-cut accuracy
- Dimensional checks (±2–3 mm typical), print registration/ΔE, tape/tear-strip function
- Carton performance samples: ECT/BCT or drop test per spec; check shipping marks & palletization
Cost drivers
Paper GSM/grade, number of print passes, litho-lam vs flexo, coatings, dieline complexity/waste, run size, and freight (cartons ship bulky—optimize flat-pack & pallet loads).
Why India for corrugated
- Deep base of automated corrugators/folder-gluers across NCR, Gujarat, Maharashtra, TN
- Strong recycled-kraft ecosystem; virgin liner access via mill/import channels
- Water-based inks, fast lead times on repeat runs, competitive tooling
Natural cross-sells
Void-fill (paper), honeycomb pads, partitions, labels, instruction leaflets, retail sleeves, and—within this category—tissue & hygiene SKUs that ship in the same outer.