Know the fair price before you negotiate.
IndiaUnbox’s Cost Estimator gives you a defensible should-cost for any India-made product—before you send RFQs or place a PO. It breaks the price into transparent building blocks (materials, labor, processes, packaging, overheads, margin) so you can spot savings, set targets, and negotiate with confidence.
What you get
- Target EXW/FOB price band (min–max) with accuracy tier (Quick ±25%, Scoped ±15%, Validated ±10%).
- Line-item cost breakdown: materials, yields/scrap, labor (SMV), finishing/processing, packaging, compliance, overheads, factory margin.
- Key cost drivers & sensitivity: how price moves with copper/brass rate, fabric GSM, finish type, engraving, print passes, plating micron, etc.
- MOQ effect & scale curves: where break-even quantities sit and how costs step down with volume.
- Negotiation levers: design tweaks and spec changes that cut cost without hurting function or brand.
- Downloadable summary (PDF/Excel) + 1-click handoff to FOB→DDP Preview and Lead-Time Guide.
Inputs we need (2–5 minutes)
Common: product name, category/cluster, target qty & cadence, overall dimensions/weight, reference image or drawing, tolerance/finish level, inner/outer packaging, branding method, compliance marks (if any).
Category specifics (examples):
- Metalware (Moradabad): alloy (brass/aluminium/iron), casting vs. sheet-formed, wall thickness, plating (nickel/chrome/brass/antique), lacquer/powder-coat, welding/lathe/hand-polish steps.
- Wood (Jodhpur/Saharanpur): species (mango/sheesham/acer), moisture %, joinery type, stain/PU coats, hardware, carving/CNC minutes.
- Textiles (Panipat/Karur): fabric (cotton/linen/jute/blend), GSM & weave, dye/print technique, stitch count, trims, embroidery area (cm²), wash/finish.
- Ceramics/Glass: clay/body type, firing cycles, glaze colors, decal coverage, sand-blast/etch area.
- Paper & Packaging: board type (FBB/KLB/Kraft), caliper (gsm), print passes, lamination/foil/emboss, dieline size.
How we calculate (Should-Cost Model)
Should-Cost (EXW) = Materials + Direct Labor + Process/Finishing + Yield & Scrap + Tooling/Setup (amortized) + Packaging + Compliance/Testing (amortized) + Factory Overheads + Profit Margin
Materials = Σ(Quantity × Unit Rate) × (1 + Scrap %)
— unit rates reference current India market bands for metals, wood, fabrics, board, chemicals, energy.
Direct Labor = (Σ Standard Minutes × Wage/Minute) ÷ Line Efficiency
— SMVs derived from process libraries (polish, buff, stitch, weld, turn, carve).
Process/Finishing = (operation rate × surface area/weight/time)
— e.g., plating by micron & dm², powder-coat by m², embroidery by stitch count.
Overheads = power (kWh) + depreciation + factory admin allocation (category norms).
Profit Margin = category-typical % band adjusted for complexity & MOQ.
FOB Uplift (optional) = EXW + local freight to port + CHA & export docs + port handling.
Typical cost share by category (guidance)
- Metalware: Materials 55–70% · Labor 10–20% · Finishing 8–15% · Overheads+Margin 10–18%
- Textiles (cut-and-sew): Materials 40–60% · Labor 15–25% · Printing/Embroidery 5–15% · Overheads+Margin 10–20%
- Wood furniture: Materials 35–55% · Labor 20–30% · Finish 8–15% · Hardware 3–8% · Overheads+Margin 12–20%
(Ranges are indicative for planning; live quotes may vary by spec, seasonality, and supplier capability.)
Example (illustrative): Brass Table Candleholder – Moradabad
Spec: Brass (Cu60/Zn40), height 18 cm, wall 2.5 mm, spun + welded, antique brass plate 0.2 µm + clear lacquer; felt base; inner box + master carton. Qty: 1,000 pcs.
- Materials (brass 0.62 kg/pc @ ₹515/kg avg): ₹319
- Labor (spin/weld/polish 11 SMV @ ₹1.9/min, 80% eff): ₹26
- Finishing (antique plate + lacquer by dm²): ₹22
- Scrap/Yield (3.5%): ₹12
- Tooling/Setup amortized: ₹6
- Packaging (inner + label + master share): ₹18
- Compliance/QA (AQL prep & gauges amortized): ₹4
- Factory Overheads allocation: ₹21
- Profit Margin (11%): ₹48
Should-Cost (EXW): ≈ ₹476/pc
FOB Uplift (optional): +₹18–₹24/pc (local freight, docs, handling)
Target band (EXW): ₹455–₹510/pc depending on polish grade and plating tone.
Negotiation levers found:
- Reduce wall to 2.2 mm where structure allows (-₹18–₹22).
- Switch lacquer from solvent to water-based if tone acceptable (-₹3–₹5).
- Combine two welds into one longer seam (-₹2–₹4).
- Increase lot to 2,500 pcs to amortize setup (-₹6–₹8).
Accuracy tiers
- Quick (no drawings; photos + dims): ±25%.
- Scoped (drawing + BOM + finish callouts): ±15%.
- Validated (pre-quote supplier soundings): ±10%.
What this is not
A binding quote. The Estimator is a decision tool to set target prices and shortlist vendors. Final pricing is confirmed via RFQs, samples, and factory audits.
Best-practice use
- Run the estimator to set an EXW target band.
- Use the Negotiation levers to refine specs.
- Push to FOB→DDP Preview for landed cost.
- Lock Lead-Time Guide and book QC windows.
- Issue RFQs to IndiaUnbox-vetted suppliers.
Ready to benchmark your product?
Share your spec (photos/drawings are fine). We’ll return a transparent should-cost with actionable levers—usually within one working day for common categories.