Overview

The In-Process Inspection (DUPRO) is a proactive quality control measure conducted while your order is still in production. Instead of waiting until the final stage, we inspect products during the manufacturing process—typically when 20–60% of the order is complete. This approach ensures early identification of defects, adherence to specifications, and avoidance of costly rework or delays.

For buyers sourcing from India, DUPRO is critical given the country’s highly diversified manufacturing base—from textiles and handicrafts to automotive components and engineered goods—where production timelines can vary widely. With Indiaunbox’s local inspection network, we deliver fast, accurate, and detailed DUPRO reports so you can take immediate corrective action.

Why DUPRO Matters for India

• Early Problem Detection: India’s export rejections due to quality issues are estimated to cost manufacturers over USD 3.5 billion annually (Source: Ministry of Commerce & Industry, 2023). Early inspections significantly reduce this risk.
  
• Faster Response: According to the Engineering Export Promotion Council (EEPC), delays and last-minute corrections can extend delivery timelines by 15–20% for custom orders. DUPRO cuts this risk by catching defects mid-production.
  
• Sector-wide Relevance:
  
  • Textiles & Garments – Avoids stitching, colorfastness, and sizing issues.
    
  • Engineering Goods – Ensures correct tolerances in CNC machining, die casting, and assembly.
    
  • Handicrafts & Furniture – Verifies finishing, polish, and structural integrity.
    
  • Jewellery – Monitors stone setting, casting quality, and plating uniformity.
    

What We Check During DUPRO

1. Product Dimensions & Specifications
   
   • Verification against buyer’s technical drawings and approved samples.
     
   • Statistical sampling using AQL (Acceptance Quality Limit) standards.
     
2. Workmanship & Finishing
   
   • Inspection for visible defects, material inconsistencies, and finishing quality.
     
3. Functional Testing
   
   • Mid-line tests for mechanical, electrical, or operational performance.
     
4. Packaging & Labelling (if available at this stage)
   
   • Check if the preliminary packaging aligns with buyer’s brand guidelines.
     
5. Production Rate & Workflow
   
   • Monitoring if production is on track to meet agreed deadlines.
     
6. Corrective Action Guidance
   
   • Immediate recommendations sent to the factory for rectification.
     

Our Advantage in India

• Local Network in All Key Manufacturing Clusters:
  
  • Textiles: Tirupur, Surat, Ludhiana
    
  • Engineering: Pune, Rajkot, Faridabad
    
  • Handicrafts: Moradabad, Jaipur, Saharanpur
    
  • Marble & Stones: Kishangarh, Makrana
    
• Rapid Reporting: Final DUPRO report delivered within 12 hours of inspection completion.
  
• Bilingual Teams: Inspectors fluent in English and local languages for seamless communication.
  

Case Study – Export Furniture Order, Jodhpur

A European client placed a 500-unit custom furniture order. Our DUPRO at the 40% production stage revealed:

• 12% units with minor polish defects
  
• 5% units with loose joints
  Corrective action within the next 10 days ensured zero defect shipment, saving the client approximately USD 18,000 in potential returns and rework.
  

Key Statistics Supporting DUPRO in India

Metric	Without DUPRO	With DUPRO	Source
Average Defect Rate in Custom Orders	8–12%	2–3%	EEPC India, 2023
Rework Cost as % of Order Value	5–8%	<1%	FIEO, 2022
On-time Delivery Compliance	72%	93%	India Brand Equity Foundation, 2023