The Private-Label Drop That Finally Launched on Time (Tiruppur → Tuticorin/Chennai)
Private-Label Basics: PPS/TOP in 10–14 days, launch at MOQ 500–1,000.
A US brand wanted quick private-label tees and polos—but every season slipped in sampling. We introduced two Tiruppur units and set a tight plan: lab dips → PPS → TOP with dates everyone could see. The factory handled patterns and sewing; we handled line booking, sample couriers, and a simple size-set sign-off so there were no last-minute surprises.
What changed: PPS/TOP landed in 12 days, production stayed inside 25–35 days, and the brand launched on time at MOQ 500–1,000 per style/color. Returns dipped because fit and color matched the photos.
Our role: shortlist units, lock the sample calendar, arrange QC at pack-out, keep buyer updates flowing. Factory role: make and finish to brief.
Uniforms That Stopped Shrinking (Panipat/Surat → Nhava Sheva)
Uniforms/Workwear: shrinkage & colorfastness under control (returns ↓).
A hospitality group loved the design, hated the after-wash surprises. Shirts shrank, blacks turned “almost black,” and returns piled up. We lined up a mill/garment combo in Panipat/Surat, agreed a wash protocol, and booked third-party tests while samples moved. The factory adjusted fabric finish and set a realistic care label; we kept approvals (lab dips, TOP) on one tracker and scheduled pre-shipment QC to check measurements off the rack.
What changed: shrinkage settled at ≤3%, rub/wash complaints faded, and returns fell by ~40%. Re-orders hit the calendar without drama.
Our role: supplier match, test scheduling, care-label alignment, QC timing. Factory role: tune fabric/finish and stitch consistently.
Towels & Bedding That Matched the Promise (Panipat → Delhi ICD → Nhava Sheva)
Home Towels/Bedding: GSM hand-feel + wash performance, claim compliance.
A retailer wanted “spa hand-feel” towels and sheets that kept their feel after washing—and wanted the claim on the hangtag. We paired them with a Panipat maker and agreed the touchpoints: GSM & pile height targets, sample set in two colors, and lab checks for absorbency, colorfastness, and linting. The factory owned weaving/finishing; we kept the sample & test calendar, and added a packing spec so cartons survived the trip.
What changed: hand-feel matched the brief; absorbency and wash tests passed; claim copy cleared compliance. Chargebacks disappeared, and the category finally got the reviews it deserved.
Our role: curate the unit, align claims with tests, book labs/QC, tidy documents. Factory role: weave, dye, finish, and pack to spec.